Rapid-air SERVO FEED WITH TRANSTERM: C, S, X, HT SERIES Manuel d'utilisateur Page 1

SERVO FEEDWITH TRANSTERMOPERATING INSTRUCTIONSRAPID-AIR CORPORATION4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925Phone: (815) 397-2578 • Fax: (815) 39

9 INTERFACING SERVO FEED WITH A PRESS The Servo Drive unit is a slave to the press therefore it needs a command from the press to operate in the auto

10 PRETEST FOR SERVO FEED AND PRESS WITHOUT MATERIAL Now that your servo feed unit has been mounted and the cables have been attached, you can proceed

11 LOADING MATERIAL INTO THE SERVO FEED Upon the satisfactory completion of all the tests, you should be ready to load a strip of material into the s

12 SERVO INTERFACING EXPLANATION A. TAUT STOCK INPUT (J52)TBI-6) This is a normally open contact from a switch or device that monitors the loop of

13 D. ENABLE OUPUT (J52)TB2-15) This output must be tied to a solid state relay to interfact to the ouside world. The solid state relay must have a

14 RESET JOB PARAMETERS The reset job parameters routing should be used with special caution. We incorporated it as a user function for two reasons

15 SERVO To help you to enter a job from the keypad, let’s create an example. We will use a feed length of three inches and want to run at 100 strok

16 FEED ARC To explain how the “feed arc” is related to the servo feed calculation, we must first explain what the feed arc is in relation to

17 OPERATOR INPUT TERMINAL - PROGRAMMING PROCEDURE STANDARD SOFTWARE The intent of this section is to familiarize the operator with the program flow

18 The job number screen displays (3) choices for the operator. In the first choice, F1, Program parameters, the operator can enter or change the pi

1 RAPID-AIR START UP SECTION Transterm Standard Program Servo Feed Congratulations on purchasing a Rapid-Air Servo. Not only did you receive a com

19 In order to advance material into the die, using the servo feed, the operator has to be in the manual mode. Pressing F2 on the keypad will cause t

20 Pressing F4 once resets the program to the manual mode display. Pressing the F4 key twice resets the program to the main menu display. If the F4 k

21 If this screen is displayed then the control cabinet has to be opened and the Pac-Sci drive has to be checked. To reset the fault, the master on-o

22 The only section that has not been covered in this write-up is the ramp adjust mode. The ramp adjusts how fast the servo motor gets up to speed an

23 DRIVE ROLL PARALLELISM ADJUSTMENT Every servo feed has an eccentric adjustment screw to adjust the upper roller to be in parallel to the lower rol

24 TROUBLESHOOTING CHART PROBLEM CAUSE REMEDY No power indication

25 TROUBLESHOOTING CHART (cont.) PROBLEM CAUSE REMEDY Material feeds off

26 SERVO FAULT DISPLAY The Pacific Scientific drive has a list of internal faults and displays the number of that fault on it’s readout located on th

27 FAULT CODE (Predefined Variable, Integer, Status Variable, Read-Only) Guidelines - 0 means the drive is not faulted and not enabled, while 8 means

28 MOTOR SERVICE The servo motor is flanged mounted and secured with four socket head cap screws. The motor removal has to be done in a sequence as d

2 TABLE OF CONTENTS CHARTS AND DRAWINGS DIRECTORY pg. 3 INTRODUCTION

29 REASSEMBLY OF UNIT Prior to assembly, attention must be given to three points of contact that require an application of Moly-Cote, Lubriplate or ot

30 PRECAUTIONS & SAFETY NEVER - Put screwdrivers or foreign materials in feed rolls NEVER - Hold onto material as it is being fed through the se

31 WARRANTY ALL SALES BY THE COMPANY ARE MADE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS. PLEASE READ. WARRANTY - The Company warrants, for a pe

3 CHARTS AND DRAWINGS PLAN 100 SERIES PLAN 200 SERIES

4 INTRODUCTION The Rapid-Air servo feed carries with it the quality and reliability you have grown to expect from a Rapid-Air product. The motion co

5 INSTALLATION AND MECHANICAL SETUP OF SERVO FEED The shipping container should contain: 1 Mechanical Servo Feed -Standard 1 Console Complete

6 INSTALLATION AND MECHANICAL SETUP OF MOUNTING BRACKET The cast mounting bracket is available for mounting the servo feed directly to the bolster pl

7 MECHANICAL ROLL RELEASE SETUP All Rapid-Air feeds are set up to add a mechanical pilot release. If the mechanical pilot release is used, and we r

8 ELECTRICAL CABLES AND AIR LINE 230 VAC INPUT The required in put voltage to the control is 230 Vac, 3 Ph, 60 Hz. The amperage needed is 10 amps fo